Smittybilt Winch Review [Updated 2020]

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Smittybilt, as a brand, certainly has gained a well-earned reputation in making and distributing quality winches without hurting your pocket.

If you are discontented with spending a lot of money to buy from those expensive brands, Smittybilt winches are the ones you should start counting on.

This brand is offering some up-to-the-minute winches of different load capacities for towing different vehicles.

In this Smittybilt winch reviews article, I am going to review such four top-notch winches mentioning all the merits and demerits of each of the units.

Before I start reviewing those winches, let me point out some of the core factors that I considered before putting a winch on this shortlist.

  • The load capacity of the winch.
  • It’s durability, application, and performance.
  • The brand reputation.
  • It’s cost-effectiveness.
  • The safety features.
  • The included accessories in the kit.
  • Its IP rating.
  • Ease of installation process, use, and some more model-specific features.

Without any further ado, let’s get down to business.

Smittybilt Winch Review

1. Smittybilt 97695 XRC 9.5K GEN3 Winch Review – [Top Pick]

Pros

  • It’s a new state-of-the-art addition to Smittybilt’s latest-generation winch product line.
  • Smittybilt has souped-up the towing speed of this model by 12% with less amp draw.
  • The advanced remote control with LED makes it easy to work in the dark.
  • I must praise the size and grip of the remote control.
  • A relocatable control box gives you the liberty to change its position if required.
  • This very winch is IP67 rated (water-resistant).
  • A load indicator system (implemented in the remote) gives you a piece of accurate information on the winch load.
  • Installing and using this winch is quite a straightforward process.
  • You will get the required hardware with the kit for the installation.
  • It’s super affordable for what it offers.

Cons

  • It might look a bit thicker than usual because of the removable body panels.
  • The company should focus on improving the user manual.

If you want to buy a 9500 lbs weight capacity winch without hurting your pocket, you should consider this latest edition from Smittybilt.

Visually, this Gen3 version is different from the Gen 2 version. However, the technological change of this version is way beyond skin-deep.

The load indicator system comes in handy to know the winch load visually. It eventually ensures the longevity of the winch by restricting you to the winch weight capacity.

It’s equipped with an in-class 7 horsepower motor that draws at least 10% lower amp but more powerful than the Gen2 winches.

The clutch lever of this model is quite beefy to operate wearing gloves. It has labels for ‘engaged’ and ‘free spool’ that certainly helps while operating this unit.

While this one is a steel cable (94’) version of the XRC 9.5K Gen3 model, at the same time, you can buy a ready-made synthetic rope (94’) version of the same winch.

Smittybilt has been producing quality winches for years with lots of bells and whistles that you can afford without breaking the bank. This particular XRC Gen3 winch is one of them.

You should count on this winch if you are looking for a perfect alternative to those pricey options.

2. Smittybilt 98510 X2O Winch Review

Pros

  • It’s an IP68 (waterproof) rated winch.
  • Installing and using this winch is effortless.
  • The solenoid pack can be mounted in two different locations.
  • I like the dual feature of the remote control. It can be used both as a wired and wireless remote control.
  • The remote is easy to grip, and it works impeccably.
  • This unit features a UV resistant matte black body that helps it to last long.
  • The tie rod struts give it ample strength.
  • You can easily afford it at a bargain price.

Cons

  • The instruction manual needs to be more in detail. Nonetheless, the installation process itself is easy.

This 10,000 lbs load capacity winch is equipped with a heavy-duty synthetic rope (98.5’) that goes through a high-quality competition aluminum fairlead.

As you can see, the length of the line is quite remarkable. On top of that, the remote control has a substantially long (12’) cable too.

Besides this 10,000 lbs capacity synthetic rope version, you have the liberty to choose from various other weight capacities and types of lines (steel and synthetic) for this X2O model.

Here they are –

It offers some other standard but precious features like a 3-stage planetary gear, an automatic out-of-drum brake, and a sliding ring gear clutch.

As a whole, the Smittybilt X20 series winches are undoubtedly capable of serving the purpose without costing an arm and a leg. I warmly recommend you to go for this winch. You won’t regret it.

3. Smittybilt 97495 XRC GEN2 Winch Review

Pros

  • It’s an IP67 rated winch (water-resistant).
  • You can mount the solenoid at three different locations as per your needs.
  • The remote control is comfortable to hold, works flawlessly, and has an ample length of wire (12’).
  • It operates relatively quieter than most of its competitors.
  • Overall, it’s not that hard to install and operate.
  • The kit includes all the wires and hardware required for the installation.
  • The price is remarkably low.

Cons

  • The clutch lever could have been a bit heftier.
  • The control box cover is a bit flimsy.

This very 9500 lbs load capacity winch from Smittybilt features a heavy-duty 94’ steel cable that goes through a high-quality 4-way roller fairlead.

Like any other quality winches, this one also offers features like – 3-stage planetary gear trains, automatic in-drum brake, and sliding ring gear free-spooling clutch.

Apart from this 9500 lbs load capacity winch, you can go for some other weight capacity winches of different types of lines like –

Previously I reviewed the 9500 lbs capacity XRC GEN3 version, and this one is the GEN2 version of the same load capacity. This one costs almost half of the GEN2 model.

So, if you are looking for a somewhat budget unit without compromising the performance and quality, this one is the best bet for you.

Video: Installing Smittybilt 97495 XRC GEN 2 Winch

4. Smittybilt 97204 XRC-4 Winch Review

Pros

  • A well-built, sturdy winch.
  • It’s compact and lightweight to fit for the UTV/ATVs properly.
  • The kit contains all the necessary hardware for installation, including the solenoid, and a universal mounting plate.
  • Both a wired remote control and a handlebar rocker switch are included in the kit.
  • Installing and using this winch is a walk in the park.
  • This winch is fast and quite efficient in recovering/towing your vehicle.
  • It’s reasonably priced.

Cons

  • No wireless remote comes with the package.
  • Had the battery cable been a bit longer, it would have been a smoother installation process.

If you are looking for a top-notch 4000 lbs load capacity winch for your UTV/ATV or marine trailers, then this unit might suit your interest.

This particular model is equipped with a heavy-duty steel cable (32’) that goes through a quality 4-way roller fairlead.

Other than this steel cable version, you can buy the readymade synthetic rope version of this winch (Smittybilt 98204 XRC-4). The synthetic rope version is much lighter than this steel line version. However, it costs more than this.

Both these versions feature a quality corded remote control having a considerably long wire (11’) that works without any hiccups.

However, a bit bigger remote would have helped it to grip more comfortably.

A 3-stage planetary gear and the free-spooling clutch are in place to give us the best winching experience.

Altogether, this little unit has all the ability to steal the show when you are looking for a budget-friendly winch for UTV/ATVs or marine trailers. It will beat those expensive winches from other brands any day.

Juxtaposition Amongst these Smittybilt Winches

Let’s draw a comparison amongst the four Smittybilt winches I’ve reviewed above. I will be comparing them in terms of

  • Horsepower.
  • Gear.
  • Load Capacity.
  • Cable type and length.

Horsepower

The horsepower of a motor controls the power and line speed.
By the way, don’t confuse this power with the load capacity. Load capacity is different, and I’m going to discuss that later.

The higher the horsepower (HP), the more it is capable of generating power and torque.

The more massive the vehicle / any other towing objects, the more motor power you need. The motor lets the drum of the winch move.

Here is the comparison chart among the above-listed winches –

Winch ModelMotor HP
Smittybilt 97695 XRC GEN37.0
Smittybilt 98510 X2O6.6
Smittybilt 97495 XRC GEN26.6
Smittybilt 97204 XRC-44.1

Gear

When the winches have gears that look like they are orbiting each other, then it’s called the planetary gear system.
All the modern age electric winches implement planetary gear trains. Most of them are 3-stage planetary gear winches; Nonetheless, some are 2-stage planetary gear winches.

No doubt, a 3-stage planetary gear performs faster than the 2-stage planetary gear winches. Fortunately, all the above models are equipped with 3-stage planetary gear trains.

Now, let’s talk about the gear ratio. The gear ratio dictates the amount of pull and line speed.
Here is the list of the gear ratio of each of the winches I reviewed –

Winch ModelGear Ratio
Smittybilt 97695 XRC GEN3173:1
Smittybilt 98510 X2O218:1
Smittybilt 97495 XRC GEN2161.28:1
Smittybilt 97204 XRC-4198:1

Load Capacity

Load capacity (aka weight capacity) is one of the most crucial decisive factors for buying a winch. Every winch is rated with load capacity.

The golden rule is to buy a winch that is capable of pulling at least 1.5 times more than the gross weight of the vehicle.

Here gross weight = total weight of the vehicle + weight of anything or anybody in the vehicle during the towing process.

So, if you are going to buy a 9500 lbs load capacity winch, you should restrict the gross weight of your vehicle up to 6333 lbs to get the best result.

Here are the load capacities of the winches I reviewed above –

Winch ModelLoad Capacity
Smittybilt 97695 XRC GEN39500 lbs
Smittybilt 98510 X2O10,000 lbs
Smittybilt 97495 XRC GEN29500 lbs
Smittybilt 97204 XRC-44000 lbs

Some versions of the winches have multiple weight capacities available. I’ve mentioned those above against respective winches.

Cable Type & Length

The type of the winch line mostly varies in two types –

  • Steel cable.
  • Synthetic rope.

While the steel cable is considered to be the more robust option than the synthetic rope, at the same time, the steel cable makes the winch heavier than a synthetic rope.

On top of that, the steel line can cause severe injury if it breaks under load and snaps back to you. That’s why you are recommended to use a dampener jacket with every steel line version of the winch.

However, the steel line requires less maintenance than synthetic rope.

The length of the cable varies from the winch to winch. Let’s see the cable types and lengths of the above-listed winches.

Winch ModelCable TypeCable Length
Smittybilt 97695 XRC GEN3Steel cable94’
Smittybilt 98510 X2OSynthetic rope98.5’
Smittybilt 97495 XRC GEN2Steel cable94’
Smittybilt 97204 XRC-4Steel cable32’

Each of those versions has the other type of line readily available. I’ve given the links of those in the summary part.

Final Thoughts

So, this is it.

In this Smittybilt winch reviews article, I’ve left no stone unturned to find out the benefits and pitfalls of four top-class winches of different load capacities.

If you need a winch for your truck, SUV, or car, and 9500 lbs is sufficient for the need, then go for the latest edition of Smittybilt winch (XRC GEN3) without any second thought.

I believe you didn’t miss out on the differences amongst those four models that I wrote separately.
Which one do you think is the best bet for you?

Frequently Asked Questions

Is Smittybilt a good winch?

Smittybilt is one of the most popular name in the off road indutry. They offers high quality winches at an affordable price. You can surely go for smittybilt winches without any second thought.

Where are Smittybilt Winches made/ Is Smittybilt winch made in usa?

 

How do you install synthetic rope on smittybilt winch?

Watch this awesome installing video –

smittybilt winch review

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